Turnkey Burner Projects for Every Industry — South Africa

A complete turnkey project includes everything from initial site assessment and feasibility study through system design, equipment procurement, professional installation, comprehensive commissioning and testing, operator training, and complete project documentation. You receive a fully operational, tested, and certified combustion system with a single warranty covering all equipment and workmanship. You have a single point of contact throughout the project and ongoing support after handover. Our turnkey approach eliminates the complexity of managing multiple contractors and suppliers, saving you time, reducing risk, and ensuring a seamless delivery.

Project timelines vary based on scope, complexity, site conditions, and equipment lead times. A standard industrial burner replacement project typically takes 2 to 4 weeks from order to completion. Larger projects such as complete boiler house installations or greenfield projects involving civil works, new gas mains, and complex control systems can take 2 to 6 months depending on the scope. We provide a detailed project schedule with our proposal and keep you informed of progress throughout the project. We understand that minimising project duration is often critical for our clients and we plan our resources accordingly.

Yes, comprehensive operator training is included in every turnkey project as standard. We provide hands-on training for your team covering normal system operation and daily start-up and shutdown procedures, routine maintenance tasks and inspection schedules, safety procedures and emergency response protocols, troubleshooting common issues and fault diagnosis, control system operation including setpoint adjustment and alarm management, and record-keeping and log maintenance. Training is conducted on-site using your actual installed system, ensuring your team gains practical, relevant experience. We also provide written O&M documentation for ongoing reference.

Yes, fuel conversion projects are one of our specialities. We handle conversions from oil to gas, gas to dual-fuel, single-fuel to dual-fuel operation, and conversion to alternative fuels such as biogas, LPG, or hydrogen-enriched fuels. Our turnkey service covers all aspects of the conversion including burner replacement or modification, gas train reconfiguration, fuel supply system modifications, control system reprogramming, and full compliance recertification including a new COC. We provide detailed cost-benefit analysis before commencing to ensure the conversion makes financial sense.

We provide a complete compliance documentation package with every turnkey project including a Certificate of Compliance (COC) issued by our SAGA-registered gas practitioners certifying compliance with SANS 10087-1, pressure test certificates for all gas pipework, commissioning reports with combustion analysis data and performance test results, material certificates for all installed components, as-built drawings and schematics, and any additional documentation required for regulatory compliance, insurance purposes, or your specific industry standards. Our documentation is thorough and professionally presented.

Absolutely. We offer flexible, optional maintenance contracts for all turnkey installations. Our post-commissioning support includes comprehensive warranty coverage on all equipment and workmanship with clearly defined terms, scheduled maintenance visits at intervals suited to your equipment type and usage intensity, priority response times for operational issues, discounted call-out rates for contract clients, reduced pricing on replacement parts and consumables, ongoing technical support and remote diagnostic assistance, and annual compliance audits to maintain your certification. We believe our relationship with clients extends well beyond project completion.

Yes, we have extensive experience integrating new burner and combustion systems with existing building management systems (BMS), supervisory control and data acquisition (SCADA) systems, and distributed control systems (DCS). Our control engineers can interface with major BMS platforms including Johnson Controls, Siemens, Honeywell, and Trend. Integration typically includes remote monitoring and control of burner status, alarm and fault reporting, performance data logging, and automated start-stop scheduling based on demand.

All turnkey projects include a comprehensive warranty covering both equipment defects and workmanship. Standard warranty periods are 12 months from the date of successful commissioning and handover, with extended warranty options available for major components. Equipment-specific warranties from manufacturers such as DUNGS, BALTUR, Honeywell, and Siemens may extend beyond our standard warranty period. All warranty terms are clearly documented in our project proposal so you know exactly what is covered. Warranty support is provided promptly with dedicated contact channels.